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Shield AI is a venture-backed defense-tech company developing autonomous systems, aircraft, and simulation technologies for military and civilian applications. As Staff Advanced Manufacturing Engineer, you will own critical manufacturing processes across multiple programs, driving throughput improvements, cost reduction, and operational scaling. You will lead the buildout of infrastructure for a new production line supporting a next-generation jet, including capital equipment selection and deployment, hardware/software tool implementation, and robust production system establishment. Working cross-functionally with engineering, supply chain, and production teams, you will ensure smooth technology integration and mentor other engineers.
Key responsibilities include: defining Bill of Process and manufacturing sequences for subassemblies; mapping MBOM to operations, tooling, and process controls; designing ergonomic workstations with proper controls and materials; creating operator-ready work instructions with torque specs, PPE requirements, and inspection points; conducting time studies to identify bottlenecks and lead kaizen improvements; establishing standardized work, visual controls, and audit systems; capturing shop-floor lessons learned and driving root cause analysis; partnering with Quality on in-process checks and error-proofing; and implementing engineering change orders with process validation.
You will work with MES/QMS systems, torque analyzers, Minitab/Excel for statistical process control, lean/5S methodologies, PFMEA, ergonomic assessment tools, Control Plans, and Standard Operating Procedures.
REQUIREMENTS:
- 7+ years of manufacturing engineering, production systems, process development, or assembly engineering experience
- Bachelor's degree in Mechanical Engineering, Industrial Engineering, Mechatronics, or related STEM field
- Experience in prototype manufacturing in a startup or rapid-growth environment
- Strong understanding of manufacturing processes including machining, composites, avionics, and/or assembly
- Demonstrated ability to work in fast-paced, high-pressure environments and adapt to changing priorities
PREFERRED:
- Knowledge of quality standards (AS9100, ISO 9001)
- CAD software proficiency
- Familiarity with advanced manufacturing technologies (additive manufacturing, automation systems)
- Hands-on experience with manufacturing equipment and tooling design
- Strong project management skills managing multiple priorities and deadlines
