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Staff Project Engineer - Rotors and Blades

Archer Technologies - San Jose, CA, United States - In-office - posted 2026-09-17

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Salary: USD 162,800 - 227,600 / annual

Archer Technologies, headquartered in Silicon Valley, is a leader in advanced air mobility, building an end-to-end platform that delivers air taxis, unmanned aircraft systems (UAS), and aviation-related AI solutions for commercial aerospace and defense sectors. In this Staff Project Engineer role focused on rotors and blades, you will serve as a technical authority on manufacturing and fabrication processes for critical aerospace components. Your responsibilities include: • Generate, review, and edit engineering CAD drawings, process specifications, and quality plans • Support development test campaigns from raw fabrication through post-processing and non-destructive inspection (NDI), including ground test articles and flight hardware • Collaborate with the design team to ensure manufacturability and modify designs as needed • Develop fabrication and assembly plans and strategies with cross-functional teams • Assist with fabrication of large-scale hardware and test facilities • Troubleshoot manufacturing non-conformances, process anomalies, and test anomalies; drive root cause resolution and discrepancy disposition • Travel to test sites, supplier facilities, and customer locations to provide direct fabrication and assembly support • Maintain comprehensive records and reports to support future efforts You will work at the intersection of design and manufacturing, ensuring that innovative aerospace concepts become buildable, testable hardware. This is a hands-on technical leadership role with significant supplier management and problem-solving responsibilities. REQUIREMENTS: • Bachelor's degree in mechanical engineering, engineering management, or related technical field • 12+ years of hands-on experience in aerospace manufacturing, with a minimum of 8 years on development or prototype programs • Experience in tactical project engineering and leadership, including supplier management • Proficiency interpreting engineering drawings, GD&T, and manufacturing process specifications • Experience working with CAD systems • Ability to read and produce fabrication and assembly plans • Familiarity with special processes and/or NDI methods • Familiarity with aerospace quality systems (AS9100, FAA Part 21/145 environments) • Strong mechanical troubleshooting aptitude and structured problem-solving approach BONUS QUALIFICATIONS: • Experience operating or working in a prototype or model shop (CNC machining, manual lathe/mill, waterjet, wire/plunge EDM) • Expertise in composite structures (wet layup, prepreg, autoclave cure, out-of-autoclave processes, secondary bonding) • Familiarity with eVTOL, UAV, or other novel aircraft development environments • Experience with structural test article build and instrumentation

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