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Senior Mechanical Design Engineer - Data Center Hardware

Arista Networks - Santa Clara, CA, USA - In-office - posted 2026-09-24

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Salary: USD 180,000 - 275,000 / annual

Arista Networks is seeking a Senior Mechanical Design Engineer to lead the mechanical design and validation of next-generation data center networking hardware modules and chassis. This role reports to the Mechanical Engineering Manager and sits at the center of cross-functional product development, balancing structural integrity, thermal performance, electromagnetic compliance, manufacturability, cost, and tight time-to-market schedules. Key responsibilities include: - Conceptualize and evaluate mechanical design solutions that address competing requirements (cooling, EMC, safety, tolerances, aesthetics, cost) - Develop detailed designs using PTC Creo 3D CAD, producing manufacturing-ready drawings and 3D files - Design and optimize heat sinks based on thermal simulation data - Coordinate peer and cross-functional design reviews - Manage bill of materials (BOM), product releases, and engineering changes using PLM tools (Agile) - Collaborate with electrical and PCB design teams on layout, placement, and final design validation - Conduct or manage thermal and airflow testing to validate simulations - Work with contract manufacturers (CMs) to resolve design-for-manufacturability (DFM) concerns - Prototype validation and lab debugging against 3D CAD models - Track external lab testing results and implement design refinements - Participate in production sustaining meetings to resolve manufacturing issues - Travel to Asia and North America as needed Arista produces high-density networking switches with exceptional port density per rack unit, creating unique mechanical design challenges. You will work with a collaborative cross-functional team to bring innovative solutions to market quickly while meeting customer requirements. Qualifications: - BS, MS, or PhD in Mechanical Engineering - Relevant experience in mechanical design of computer/network equipment for data center environments (preferred) - Demonstrated experience designing sheet metal parts using soft and hard tooling guidelines - Experience designing plastic parts for cosmetic and non-cosmetic applications - Proficiency with PTC Creo (required); experience with Mechanica/Creo Simulate a plus - Experience with thermal simulation and/or airflow testing preferred - Familiarity with liquid cooling systems a plus - Knowledge of PTC Windchill PLM tools a plus - Strong verbal and written communication skills

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