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Senior HTS Magnet Cryogenics Engineer

Thea Energy - Kearny, NJ, United States - In-office - posted 2026-09-24

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Thea Energy is commercializing fusion energy through stellarator physics breakthroughs, using computer-controlled planar coil arrays to replace complex modular magnets. The company is building next-generation fusion systems with a focus on zero-emission energy production. You will lead the thermal and cryogenic design of High-Temperature Superconducting (HTS) magnet systems and associated test facilities, bridging HTS coil performance, complex cryogenic cooling circuits, and thermal isolation to deliver reliable high-field magnet systems. Key responsibilities include: - Design, model, and integrate cryogenic cooling systems (conduction-cooled, cryo-fluid loops, or liquid helium/nitrogen systems) for HTS magnet assemblies - Perform thermal, fluid, and structural FEA modeling using ANSYS, COMSOL, or similar tools to optimize temperature profiles, cooling margins, and quench behavior - Select, specify, and procure cryogenic hardware including cryocoolers, thermal straps, current leads, vacuum vessels, and instrumentation - Lead cryogenic testing, commissioning, and validation of HTS magnet prototypes from 20K up to 77K environments - Troubleshoot thermal leaks, vacuum degradation, and cryogenic system integration issues during test campaigns - Mentor junior engineers and collaborate with magnet designers, electrical engineers, and manufacturing teams Required Qualifications: - 8+ years of dedicated professional experience in cryogenic engineering, specifically applied to superconducting magnet systems (HTS preferred; LTS with strong HTS understanding is considered) - Bachelor's or master's degree in mechanical engineering, aerospace engineering, applied physics, or related field (Ph.D. preferred) - Deep expertise in vacuum technology and low-temperature material properties - Proven experience cooling superconducting magnets in MRI, accelerators, or fusion systems - Proven experience with cryogenic refrigeration systems (Gifford-McMahon, Pulse Tube, Stirling cryocoolers, or large cryoplants) - Proficiency in thermal simulation software (ANSYS, COMSOL, Thermal Desktop) and CAD systems (SolidWorks or NX) - Practical laboratory experience with cryogens (LN₂, LHe), vacuum leak detection, and sensor integration (cernox, thermocouples) Preferred qualifications include experience with HTS tape technologies (2G REBCO), quench protection thermal modeling, high-current thermal leads (binary or HTS lead assemblies), and background building cryogenic test facilities for fusion energy, MRI/NMR systems, high-energy physics, or aerospace HTS applications.

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