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Principal Mechanical Engineer

Berkshire Grey - Bedford, MA, United States - In-office - posted 2026-08-11

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Berkshire Grey is seeking a Principal Mechanical Engineer to join a new product development team designing and delivering novel, integrated systems for industrial customers. This is a senior individual contributor role focused on mechanical design excellence, from conceptualization through customer deployment. You will own mechanical design responsibilities across the full product lifecycle: understanding customer operational needs and constraints, defining system-level requirements, designing practical solutions, executing validation tests, and transforming concepts into robust production designs. You'll work independently on system pieces while collaborating with other mechanical engineers and cross-functional disciplines (electrical, controls, manufacturing) to ensure cohesive system design. Key responsibilities include: - Translating customer challenges into system-level requirements and subsystem decomposition - Designing and testing candidate solutions to validate manufacturability and field performance - Creating production-ready designs using SolidWorks and PLM systems, including BOMs, fabrication drawings, and assembly instructions - Hands-on prototyping and iteration using shop tools - System design analyses (reliability, DFM/A, cost optimization, structural/vibration) - Coordinating with suppliers, machinists, and contract manufacturers for on-time delivery - Overseeing design and test activities of junior team members, reinforcing team standards - Traveling to supplier and customer sites (up to 10%) to support builds and installations Required qualifications: - Bachelor's or Master's in Mechanical Engineering - 8+ years at an OEM with successfully launched products in volume manufacturing - Expert-level 3D CAD (SolidWorks preferred): 2D drawings, simulations, PDM - Significant experience designing motion control systems with sensors, actuators, and complex mechanisms - Industrial systems design balancing cost and durability over equipment lifecycle - Structural and vibration analysis experience - Mastery of ASME standards, GD&T (Y14.5-2009), DFM/A, Six Sigma, tolerance analysis - Failure avoidance methods: DFMEA/PFMEA, fault tree analysis - Strong technical writing (specs, test plans, reports) - Ability to work effectively with customers, suppliers, and contract manufacturers - Strategic risk thinking across safety, design, manufacturing, and reliability Preferred: minimal electrical design capability (harnesses, wiring, grounding), understanding of neighboring discipline challenges.

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