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Anduril Industries, a defense technology company, seeks a Staff Manufacturing Engineer to lead the end-to-end manufacturing development and production of high-performance mechanical actuators for sea and air vehicle platforms. The Core Tech Manufacturing Team rapidly iterates and builds cutting-edge defense hardware, specializing in advanced mechanical actuators and motion control systems.
In this role, you will serve as a primary technical driver for new product introduction (NPI) initiatives, transitioning precision mechanical actuators and electromechanical systems from prototype to scalable production. You will architect solutions for manufacturability, performance, and supply chain robustness, acting as the principal manufacturing interface with Design Engineering to provide critical feedback on Design for Manufacturability and Assembly (DFM/DFA).
Key responsibilities include:
- Architecting, designing, and overseeing implementation of novel tooling, jigs, and fixturing for precision actuator assembly, alignment, and testing
- Establishing and continuously optimizing robust, repeatable process flows for complex actuator assemblies, including bearing installation, gear train assembly, sensor integration, and sealing
- Strategically defining, implementing, and optimizing Manufacturing Bill of Materials (MBOM) and Routings within MES and ERP systems
- Driving development and standardization of comprehensive manufacturing documentation, including work instructions, quality control plans, and inspection requirements
- Designing, validating, and implementing robust test methodologies and equipment for actuator performance characteristics and environmental qualification
- Providing deep hands-on technical guidance and mentorship to engineers and technicians during prototype builds, troubleshooting, and production validation
This is a hands-on technical expert role requiring exceptional expertise in DFM for complex mechanical and electromechanical systems, advanced precision assembly techniques, and rigorous test development for critical motion control components. You will thrive on solving the toughest engineering challenges and delivering innovative manufacturing solutions.
REQUIREMENTS:
- Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or related technical field
- 12+ years of progressive manufacturing or design engineering experience, specifically with precision mechanical components, electromechanical hardware, or motion control systems
- Proven track record of driving significant technical initiatives, providing expert guidance, and mentoring engineers
- Demonstrated expertise in delivering complex electromechanical hardware (actuators, robotics) in fast-paced, resource-constrained environments
- Deep expertise in establishing and optimizing manufacturing environments, including MBOM creation, MES integration, and Root Cause Corrective Action (RCCA) for actuator production
- Proficiency with Siemens NX for CAD and Teamcenter for PLM software
- Hands-on experience physically manufacturing hardware (precision machining, additive manufacturing, electromechanical assembly, fabrication); personal projects in robotics or control systems a plus
- Strong interest in manufacturing high-performance defense hardware and commitment to continuous technical mastery
- Must be a U.S. Person due to required access to U.S. export controlled information or facilities
PREFERRED QUALIFICATIONS:
- Hands-on experience with control systems, servo motors, or high-performance electromechanical components in aerospace, marine, or robotics
- Experience with harsh environment manufacturing considerations (sealing, corrosion prevention, vibration isolation, lubrication)
- Familiarity with aerospace (DO-160, MIL-STD-810) or marine environmental testing and qualification standards
- Software scripting (Python, MATLAB) for automation, data analysis, or testbed control
- Experience with advanced manufacturing processes like precision grinding, gear cutting, or specialized surface treatments
