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Commonwealth Fusion Systems is seeking a Senior Manufacturing Engineer to join their team at their Devens, MA facility. As a hands-on, detail-oriented engineer, you will be responsible for designing, implementing, and optimizing manufacturing processes to improve productivity, efficiency, and quality across the production line. You will serve as the magnet owner, holding overall accountability for first shift operations.
Key responsibilities include:
- Develop, implement, and qualify manufacturing processes for new products, ensuring they meet quality, cost, and production rate targets
- Lead the design and procurement of tools, fixtures, and equipment required for efficient production
- Provide hands-on manufacturing engineering support for first shift production operations
- Troubleshoot complex mechanical, electrical, and automated manufacturing assembly issues
- Maintain and update manufacturing documentation, including standard operating procedures (SOPs), work instructions, and operation sequencing
- Collaborate with cross-functional teams including quality, safety, and production management to address shift handoffs and non-conformances
- Implement root cause corrective actions (RCCA) for quality non-conformances and process bottlenecks
- Lead process optimization projects to improve safety, yield, cycle time, and cost efficiency
This role involves close collaboration with design engineers, production staff, quality assurance, and supply chain teams in a fast-paced, mission-driven environment focused on advancing fusion energy technology.
REQUIREMENTS:
- Bachelor's Degree in Mechanical, Manufacturing, Aerospace, Electrical Engineering, or related technical field
- 7+ years of experience in a manufacturing or production engineering role
- 7+ years of experience in a manufacturing engineering role supporting high-precision or complex hardware assembly
- Hands-on experience troubleshooting electro-mechanical equipment and tooling on the production floor
- Demonstrated experience with Root Cause Corrective Action (RCCA) frameworks and continuous improvement tools (Lean/Six Sigma)
- Strong knowledge of GD&T, CAD modeling (SolidWorks, NX), and drawing interpretation
- Excellent written and verbal communication skills across shift transfers
- Ability to lift up to 50 lbs occasionally
- Ability to perform activities such as typing, standing, stooping, and sitting for extended periods
- Dedication to safety and ability to work with hazards including heat, cold, noise, fumes, strong magnets, lead, high voltage, and cryogenics
- Willingness to occasionally travel or work required nights/weekends/on-call
BONUS QUALIFICATIONS:
- Experience with high-field superconducting magnets, vacuum systems, or cryogenic hardware
- Familiarity with MRP/ERP and MES software (e.g., SAP, Tulip, Solumina)
- Experience working a dedicated shift schedule in a fast-paced environment
- Proficiency with statistical process control (SPC) and DOE methodologies
