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Commonwealth Fusion Systems is seeking a Senior Manufacturing Engineer - Assembly to join their fusion energy company. You will be responsible for designing, implementing, and optimizing manufacturing processes to improve productivity, efficiency, and quality across production lines in a high-mix, low-volume environment.
Key responsibilities include:
- Develop and implement new manufacturing lines within a high-mix, low-volume environment
- Analyze and improve manufacturing processes to reduce costs, increase efficiency, and ensure product quality
- Develop and maintain process documentation including work instructions, standard operating procedures (SOPs), and process flow diagrams
- Collaborate with product design and development teams to ensure manufacturability of new products
- Implement Lean Manufacturing and Six Sigma methodologies to enhance production performance
- Lead the design and procurement of tools, fixtures, and equipment required for efficient production
- Troubleshoot equipment and process issues and implement corrective actions
- Conduct time and motion studies to determine optimal production methods and labor utilization
- Support continuous improvement initiatives and implement best practices across the facility
- Ensure compliance with safety regulations, company policies, and industry standards
- Evaluate new technologies and automation solutions to enhance manufacturing capabilities
You will work closely with design engineers, production staff, quality assurance, and supply chain teams in a fast-paced, mission-driven environment.
REQUIREMENTS:
- Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field
- 7+ years of experience in a manufacturing or production engineering role
- Strong knowledge of Lean Manufacturing, Six Sigma, and quality systems
- Proficient in CAD software (NX, SolidWorks, AutoCAD, etc.) and manufacturing ERP systems
- Ability to balance autonomy with disciplined escalation
- Leadership through hands-on engagement
- Excellent analytical and problem-solving skills
- Strong communication and teamwork abilities
- Ability to work in a fast-paced, team-oriented environment
- Ability to occasionally lift up to 50 lbs
- Ability to work in a facility containing industrial hazards including heat, cold, noise, fumes, strong magnets, lead, high voltage, high current, pressure systems, and cryogenics
- Ability to perform activities such as typing, standing, or sitting for extended periods
BONUS: Experience with clean lines, knowledge of statistical process control (SPC) and failure modes and effects analysis (FMEA).