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Staff Mechanical Engineer

CesiumAstro - Westminster, CO, United States - In-office - posted 2026-10-06

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CesiumAstro is seeking a Staff Mechanical Engineer to lead the mechanical engineering team responsible for spacecraft, subsystems, and interfaces across all development phases. This is a hands-on leadership role in a dynamic startup environment focused on developing cutting-edge communication systems for satellites, UAVs, launch vehicles, and other space and airborne platforms. In this position, you will serve as the responsible mechanical authority and team lead, managing a small team of engineers through the complete satellite development lifecycle—from requirements definition and architecture trades through concept design, analysis, manufacturing, assembly, testing, qualification, and in-orbit support. You will direct, mentor, and grow your team while developing novel satellite designs with a focus on mechanical design, electronics packaging, thermal architecture, deployable and actuated structures, and environmental qualification. Key responsibilities include: - Leading mechanical design and development across all phases of spacecraft and subsystem development - Managing a technical team and providing mentorship to junior engineers - Delivering robust mechanical designs from concept through spaceflight - Collaborating closely with GNC, EPS, CDH, Payload, RF, Systems, and AI&T teams to ensure clear mechanical interfaces and cross-functional alignment - Presenting engineering design review materials to customers and executive leadership - Participating in proposal-writing efforts - Supporting subsystem leads with mechanical expertise and interface definition - Conducting architectural trade studies and parametric analysis - Reviewing structural and thermal analysis to ensure designs meet requirements and manufacturability You will work in a collaborative, cross-functional environment where hands-on technical contribution is valued alongside leadership responsibilities. Excellent written and verbal communication skills are essential, as you will interact regularly with customers, leadership, and cross-functional teams. REQUIREMENTS: - Bachelor of Science (BS) or Master of Science (MS) degree in Mechanical or Aerospace Engineering from an accredited university - 9 years of experience in communications satellite structures and mechanisms design from concept through decommissioning across multiple programs - At least 5 years of experience leading technical teams - Significant contributions to multiple flight missions, plus lead ownership of one or more full mechanical development cycles at the space vehicle level - Hands-on experience in satellite and large instrument assembly, integration, and testing (AI&T) that directly informs design implementation - Strong fundamentals in mechanics of materials, hand calculations, and engineering rules of thumb - Experience conducting architectural trade studies including parametric and first-order cost and physical analysis - Experience as a reviewer for structural and thermal analysis - Proficiency with professional mechanical and FEA CAD tools (SolidWorks Simulation, Ansys, Nastran) - Design and build for manufacturing and cost mindset - Expertise in CNC manufacturing and GD&T (geometric dimensioning and tolerancing) - Experience designing and manufacturing composite sandwich panels for satellite structures - Experience designing spacecraft primary and secondary structures in various materials - Familiarity with design for test, manufacturability, assembly, and reliability - Hands-on experience supporting environmental test campaigns (vibration, shock, thermal vacuum) - Experience with failure and recovery of mechanism operations in test and in-orbit, including learning from mission-critical failures - At least one experience with structural failure in environmental test and successful recovery - Strong opinions on engineering rigor and lean processes PREFERRED EXPERIENCE: - Experience with LEO, GEO, and beyond-GEO orbits - Experience ranging from CubeSats and SmallSats to large GEO satellites - Python or other scripting capability - Experience with two or more distinct spacecraft structural and mechanical architectures NOTE: Applicant must be a U.S. citizen, lawful permanent resident, conditional resident, asylee, or refugee, or eligible to obtain required authorizations from the U.S. Department of State to comply with U.S. Government Space Technology Export Regulations.

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