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Senior Thermal Analysis Engineer

Varda Space Industries - El Segundo, CA, United States - In-office - posted 2026-10-02

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Salary: USD 140,333 - 179,314 / annual

Varda Space Industries is building commercial space infrastructure, including in-orbit pharmaceutical processing systems and reentry capsules. The company designs, manufactures, and operates its W-Series vehicles entirely in-house, from heat shields to satellite buses, with a team of veterans from SpaceX, Blue Origin, and major pharmaceutical companies. As Senior Thermal Analysis Engineer, you will be a key member of the vehicle engineering team responsible for developing and maintaining thermal system architectures for Varda's spacecraft. You will collaborate cross-functionally with hardware, production, software, and mission operations teams to ensure vehicle health and performance across all mission phases. Your responsibilities include: - Develop and maintain integrated thermal analysis models for Varda's space vehicles - Create and maintain tools and systems for model and flight data processing - Ensure spacecraft remains within operating and survival limits during all mission phases via passive and active thermal control - Collaborate with other spacecraft disciplines to drive hardware, software, and operational improvements - Plan, execute, and anchor models to Thermal Vacuum (TVac) testing - Provide guidance to vehicle-level testing, including thermal bakeout, Vehicle-In-The-Loop (VITL), and propulsion hot fire - Work independently with minimal technical oversight - Mentor junior engineers and serve as a technical peer reviewer You will flex between quick evaluations and high-fidelity analysis, contributing to thermal modeling and data processing workflows to build more efficient and robust systems as Varda scales vehicle cadence. A proactive problem-solving approach and commitment to meeting tight schedules are critical. REQUIREMENTS: - B.S. in Mechanical, Aerospace, or related discipline, with consideration given to equivalent professional experience (typically 3–6+ years) - 3+ years of experience and knowledge in developing passive and active thermal control systems - Proficiency in detailed thermal analysis using Thermal Desktop and SINDA/FLUINT - Experience anchoring thermal models to test and/or flight data - Experience in planning and executing Thermal Vacuum Chamber (TVac) testing - Experience in MATLAB (or equivalent) for data processing and task automation - Familiarity with thermal margins and qualification test requirements in SMC-S-016 - Excellent written and verbal communication skills with aptitude for interdisciplinary technical communication PREFERRED: - Master's degree in related engineering discipline with 3+ years of related professional experience - Experience of entire spacecraft vehicle lifecycle, from initial concept, design development, production, integration, and test to mission operations - Experience in thermal design and analysis of reentry systems - Track record of taking ownership of projects and delivering results in fast-paced environment Note: ITAR requirements apply. Must be a U.S. person (U.S. citizen, lawful permanent resident, or individual admitted as refugee/granted asylum).

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