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Senior Reliability Engineer, Electronics

Form Energy - Berkeley, CA, United States - In-office - posted 2026-10-06

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Form Energy is hiring a Senior Reliability Engineer to improve the reliability and lifetime of iron-air battery packs and deployed systems. You will join the Systems Reliability team in Berkeley, CA, and lead reliability test development and design-for-reliability (DfR) efforts for pack-level subsystems supporting the company's battery manufacturing operations. In this role, you will act as the primary technical authority on Design for Reliability for critical electro-mechanical plant subsystems, mentoring peers and guiding cross-functional design failure analyses (DFMEAs). You will translate high-level product goals into rigorous reliability requirements and define the validation roadmap for component and sub-system lifetimes. A key responsibility is designing and leading complex experiments to uncover failure mechanisms, determine root causes, and establish methods to accelerate failure rates in tests—with a focus on electronics control systems including PCBs, connectors, and bus bars. You will also champion safety across the team. Form Energy is a climate technology company founded in 2017, headquartered in Somerville, MA, and recognized by TIME as a "Best Invention" and MIT Technology Review as a "Top Climate Tech Company To Watch." The company is revolutionizing energy storage with cost-effective, multi-day iron-air battery systems designed to keep the electric grid secure and reliable. Production is underway at a high-volume manufacturing facility in West Virginia, with contracts signed by leading US electric utilities. Relocation assistance is available. The company offers competitive salaries, stock options, and comprehensive benefits including 100% coverage of medical, dental, and vision premiums for full-time employees (80% for dependents), at least 12 weeks of paid parental leave (up to 20 weeks for birthing parents), and generous vacation policies. REQUIREMENTS: - Bachelor's degree in Electrical Engineering, Mechanical Engineering, Reliability Engineering, or related field - 3–7 years of industry experience - Demonstrated expertise in developing new tests to evaluate performance and/or reliability of electrical and electromechanical systems - Experience with testing of PCBs and other electronic components - Familiarity with developing accelerated lifetime tests to assess component reliability across a range of operating conditions - Excellent communication and organizational skills - Strong cross-functional collaboration and communication skills within peer groups and broader organization, including remote team members

About Form Energy

Climate / Energy; Industrial / Advanced Manufacturing — long-duration iron-air battery systems.

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