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Senior Mechanical Engineer - FEA Analysis & Test

Kodiak Robotics - Mountain View, CA, United States - In-office - posted 2026-09-21

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Salary: USD 150,000 - 185,000 / annual

Kodiak Robotics is a leader in autonomous ground transportation, developing AI-powered technology for commercial trucking and the public sector. The company delivers freight daily using autonomous technology and became the first to publicly announce delivering a driverless semi-truck to a customer in 2024. Kodiak is also developing autonomous capabilities for the U.S. Department of Defense. We are seeking a Senior Mechanical Engineer specializing in FEA analysis and testing to join our hardware development team in Mountain View, CA. In this role, you will: - Perform assembly-level mechanical FEA simulations in ANSYS, including non-linear static and dynamic analyses such as modal, shock, and random vibration - Identify potential failure modes and provide actionable design guidance to cross-functional teams - Create and present analysis reports to engineering and product teams - Conduct or supervise testing and correlate experimental data to FEA models - Write test procedures for both internal and external use - Develop custom fixtures for testing and support maintenance of test equipment - Support root-cause analysis of field issues - Manage relationships with testing facilities, suppliers, and external partners - Occasional travel required to conduct or supervise testing Requirements: - BS or MS in Mechanical Engineering (or equivalent experience) with 3+ years of experience analyzing mechanical systems with FEA in automotive, aerospace, or related industries - Strong FEA expertise with ANSYS and/or SolidWorks, with solid fundamentals in solid mechanics, structural dynamics, and materials science - Strong CAD experience with SolidWorks, NX, CATIA, and/or Creo - Experience with data acquisition systems including accelerometers, thermocouples, and strain gauges - Bonus: thermal and/or CFD simulation skills

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