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Hardware Applications Engineer

Heron Power - Scotts Valley, CA, United States - In-office - posted 2026-10-16

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Salary: USD 120,000 - 160,000 / annual

Heron Power is building cutting-edge power electronics for grid modernization, focusing on solid-state transformers (SSTs) to connect large-scale renewables, storage, and loads. The company aims to accelerate electrification through scalable, innovative hardware solutions. As Hardware Applications Engineer, you will own application-specific testing of Heron's SST across three core use cases: powering AI data centers, utility-scale battery energy storage systems (BESS), and photovoltaic plants. Your responsibilities include: - End-to-end application testing of a novel high C-rate battery pack (SuperBBU) with the SST, validating ripple mitigation, backup capability, slew rates, and power-loss profiles - Supporting SST and utility-scale BESS integration testing at pilot sites, covering EMS-to-SST communication, black start and grid-forming coordination, charge/discharge cycling, and round-trip efficiency - Integration testing of the SST with commercial off-the-shelf DAS, SCADA, and EMS systems - Owning Heron's first pilot deployments: reviewing field performance, identifying feature gaps, and collaborating with software/firmware teams to drive product improvements - Writing and maintaining Python-based test automation to command power converters, sequence tests, log data, and convert manual procedures into repeatable automated loops - Safely operating power converters, chillers, contactors, and protection hardware; setting up cabling, instrumentation, and data acquisition for high-power test runs You will work hand-in-hand with the Systems Integration team, which owns the SST platform while you own the applications. The company emphasizes first-principles engineering, collaborative problem-solving, and personal/technical growth. REQUIREMENTS: Must-have: - 1+ years of hands-on experience in power electronics, energy storage, EV, grid, or comparable hardware-intensive environment - Strong grasp of DC circuit fundamentals: resonances, parasitics, slew rates, and inductive spikes; ability to correlate test data with simulation results - Strong scripting and test-automation skills to drive instruments and power converters and to log and analyze data - Working knowledge of power conversion and battery systems: inverters and converters, BMS, DC pre-charge, contactors and protection, thermal and cooling loops - Comfort with lab instrumentation (oscilloscopes, power analyzers, DAQ systems) and communications protocols such as CAN and Modbus TCP - Scrappy mindset: ability to get things done with significant obstacles Nice-to-have: - Experience with solid-state transformers or grid-forming inverters - Familiarity with utility-scale BESS commissioning, grid-support functions, or EMS integration - Prior experience in systems-level testing of power electronics or energy storage products - Hands-on experience with circuit and system simulation tools such as LTspice, Simscape, or PLECS

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