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Process Engineer II/III

Velo3D - Fremont, CA, USA - In-office - posted 2026-10-01

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Velo3D is seeking a Process Engineer II/III to join their advanced manufacturing team in Fremont, CA. This role focuses on executing experiments, operating 3D printers, and conducting comprehensive post-build analysis to support qualification and production builds. Key Responsibilities: - Execute experiments independently: prepare printers, schedule print files, troubleshoot issues during printing, and analyze qualification builds post-print - Perform detailed observations during experiments, document anomalies, and troubleshoot tool issues in real time - Conduct post-build analysis including metrology measurements: visual inspection, surface roughness measurements, X-ray inspection, and metallographic analysis - Analyze in-build metrology data to identify insights and action items for qualification builds - Record all experimental data and prepare comprehensive summary presentations and reports - Collaborate with applications team on first article and production builds; troubleshoot novel problems and document solutions - Work with lab technicians to identify and resolve production bottlenecks - Partner with hardware and software teams to validate new features and provide feedback - Follow procedures for 3D printer operation and qualification build disposition - Prepare and update SOPs, checklists, and analysis guides - Participate in team meetings and other assigned duties Physical Requirements: Laboratory work requires steel-toed boots, protective eyewear, possible hearing protection, high-frequency computer keyboarding and monitor viewing, and other applicable PPE. Requirements: - Bachelor's degree in engineering from an accredited university - 2+ years of prior experience in advanced manufacturing industry (recent graduates with extensive hands-on experience considered) - High commitment to positive, fast-paced, results-oriented work environment - Strong desire to work on disruptive technologies; high tolerance for ambiguity - Creativity in problem-solving with ability to quantify problems and develop analytical solutions; proficient in data-driven decision-making - Demonstrated discipline in approach and thought process - Team-oriented and self-directed - Hands-on experience collecting and analyzing samples using optical microscopy, 3D profilometers, and digital radiography - High level of accountability - Highly desirable: JMP experience - Plus: Python or JSL scripting - Plus: CAD experience (e.g., SolidWorks)

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